Heavy-Duty Crawler Mobile Crushing and Screening Plant for Aggregates

Crawler mobile crushing and screening plant (tracked screening and crushing station) is a highly efficient, fully autonomous material processing solution. Engineered on a heavy-duty hydraulic tracked chassis, this versatile plant perfectly integrates a high-capacity crusher (such as a cone or impact crusher) with a multi-deck, high-frequency vibrating screen. Controlled via a wireless remote system, it can traverse rugged quarries and complex recycling sites with ease. It is specifically designed to perform crushing, multi-stage sizing, and stockpiling simultaneously, delivering multiple precise specifications of premium aggregates and sands in a single, continuous on-site operation.

Features:

Robust hydraulic crawler tracks with wireless remote control for superior tactical mobility.
 
High-performance integration of crushing and multi-deck screening on one chassis.
 
High-frequency vibrating screen ensuring precise sizing and clean separation.
 
Foldable hydraulic conveyors for rapid setup and easy highway transportation.
 
Smart PLC control system with automated sensors for real-time operation tracking.
 
Highly fuel-efficient diesel-electric dual-power drive for minimized running costs.
 
Heavy-duty structure built with wear-resistant steel for continuous operations.

Benefits Features

1. Powerful tracked mobility for rugged and remote terrains.
Equipped with an industrial-grade hydraulic crawler track system, the plant can travel independently over mud, steep inclines, and rough quarry floors. Wireless remote control allows operators to safely maneuver the station from a distance, making it perfect for dynamic working sites.
2. Simultaneous crushing and precise multi-spec screening.
By combining a heavy-duty crushing unit with a high-performance 2-deck or 3-deck vibrating screen, this plant can crush raw rocks and simultaneously separate them into 3 to 4 different precise particle sizes (e.g., 0-5mm, 5-10mm, 10-20mm) in one pass.
3. Advanced closed-loop return system.
Features an integrated return conveyor that automatically feeds oversized materials from the top screen deck back into the crushing chamber. This closed-loop configuration ensures 100% control over the maximum particle size of the final products.
4. Hydraulic folding design for fast deployment.
All stockpiling and return conveyors are hydraulically foldable. This allows the massive plant to transition from a compact transport configuration to a fully active operational status within 30 minutes, without requiring heavy cranes for assembly.
5. Intelligent automation and dual-power efficiency.
An intuitive onboard PLC system monitors feed rate, screen vibration, and engine loads continuously. Supporting both a direct-drive diesel engine for high-torque crushing and an external grid connection for auxiliary electric operation, it provides the ultimate balance of power and fuel economy.